Gerber LexEdge FR65 10 Mil

Description

Gerber LexEdge FR65 10 Mil

LexEdge FR65 15” Punched EDGE READY Color 10 Yard 50 Yard Matte P82888A P82889A

Semi-rigid, 10 mil flame retardant Lexan material which meets the UL94 V-0 rating, for use in the production of sub- surface graphics for industries that require fire retardant material for aircraft, electrical and electronic applications.

DESCRIPTION
LexEdge FR65 is a custom-formulated, 10-mil LEXAN-based polycarbonate (LEXAN FR65)
designed for use with the GERBER EDGE®, GERBER EDGE 2®, and GERBER EDGE FX
thermal transfer printing systems, in conjunction with GerberColor™ Foils. LexEdge FR65 is a
UL94 V-0 rated, flame-retardant, clear, polycarbonate film with a velvet finish on one side and a
matte finish on the other. LexEdge FR65 meets stringent requirements in a vast array of
electronic, electrical, and transportation applications, such as aircraft panels and displays, and
circuit board, business equipment, and TV and monitor insulation.
INTENDED APPLICATIONS
LexEdge FR65 is ideally suited for the production of dynamic sub-surface graphics including
membrane switches, keyboard overlays, architectural signs, and exhibit/display work.
Continuous exposure to ultra-violet light may cause discoloration. LexEdge FR65 is therefore
not recommended for outdoor or backlit applications.
SHELF LIFE AND STORAGE
Store LexEdge FR65 in the plastic bag provided in the original shipping box. Printed or
unprinted LexEdge FR65 should not be stored on a roll that has less than a 3-inch inside
diameter.
Use a paper interleaf between printed materials that are rolled or stacked. Do not store printed
graphics face to face. LexEdge FR65 should be stored in a clean area free from excessive
moisture and sunlight. An ambient temperature below 100 F (38C) is recommended.
Unprinted LexEdge FR65 can be stored for one year at 70F (21C) and 50% relative humidity.
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CAUTION: Polycarbonate film is commonly used in conjunction with sensitive electronic
devices either as a label, window or membrane switch overlay. These devices or
components of the same are often packaged in anti-static materials to protect the
electronics against damage caused by electrostatic discharge (ESD). One type of anti-static
packaging material is commonly referred to as Pink Poly. It is a clear pink (hot pink)
polyethylene that is available as a film for bags, bubble pack or foam. It is treated with an
amine type compound that imparts the anti-static qualities. This compound works by
blooming to the surface of the polyethylene and together with airborne moisture produces
ions that increases the electrical conductivity at the surface of the polyethylene. All amines
are chemically aggressive to polycarbonate. A polycarbonate part that comes in contact
with amines will eventually degrade. The degradation shows up as a surface haze or
clouding, stress cracking of formed parts, complete ink delamination or -in the advanced
stages- de-polymerization of the polycarbonate. Pink Poly should not be used in close
proximity to any polycarbonate product including hard-coated polycarbonate film.
Anti-static packaging materials that are safe to use are those that are made conductive by
using a metallized coating or inert conductive filler.
PRINTING
A tension roll holder should be used with LexEdge FR65.
LexEdge FR65 has a light tack, protective mask on the print side of the material which must be
removed before printing. Mask should remain on any unused portions of the roll until time of
printing.
Fine particles may be attracted to the surface of this material. If this occurs, LexEdge FR65 can
be cleaned with distilled water and a lint-free cloth. Allow the material to completely dry before
printing. Do not use an alcohol or solvent based cleaner on this product as they will cause the
surface to haze and become unprintable.
Please use LexEdge palette for this material.
The velvet side of this material will generally be the viewing side. Since the polished print
surface is the opposite side and LexEdge FR65 will most often be used in second-surface
applications, reverse-print procedures will need to be followed. LexEdge FR65 is shipped with
the polished print surface rolled out.
When printing on LexEdge FR65, a specific color of foil will typically be used as a solid
backing color. This color will generally be assigned as an overprint. In order to ensure
that this color covers the other printed graphics as completely as possible, it may be
necessary to alter its print settings. (This will be especially needed when the backing foil
will be printed on top of more than two other colors.)
The print settings for the backing foil can be changed in the QuickPlot screen. Go into the “Print
Order” screen (F11) and select SETTINGS. Click on “DARK” in the overprint side only.
GerberColor Spot (GCS), GerberColor Process Pro (GCP), and GerberColor Transparent
(GCT) Series Foils can be used to print onto LexEdge FR65.
Recommended working environment is as follows:
 Operating temperature: 50ºF to 95ºF / 10ºC to 35ºC
 Recommended temperature for assured printing accuracy: 68ºF to 78ºF / 20ºC to 26ºC
 Operating humidity: 20% to 90% relative humidity, non-condensing (maximum range;
actual range varies by material used)
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CUTTING
LexEdge FR65 should be score cut on any 15-inch EDGE-compatible sprocketed plotter. A 45°
SuperSharp blade is recommended. Plotters should be set at 50% speed.
The ideal cut will penetrate halfway through the material. To punch out finished pieces, find a
straight cutline and fold the material backwards. Pinch the cut line with fingers and the material
will break. Slowly remove the finished piece one edge at a time. The user should perform a
test cut to determine tool force setting.
If using a plotter with a swivel blade, you will be able to cut simple shapes easily. However,
when cutting complex shapes, the ability to maintain an accurate and consistent cut depth may
be compromised.
Cutting weed borders on LexEdge FR65 is not recommended or necessary.
MAINTENANCE
To clean printed graphics, use a mild, non-abrasive soap with a soft cloth or sponge. Avoid
using alcohol-based cleansers or soaps containing grit or abrasives.
UL FLAMMABILITY RATING / PERFORMANCE LEVELS
Thickness Rating HWI HAI
> = 0.010” (0.250mm) and < 0.015”
(0.375mm)
UL94V-0 1 0
> 0.015” (0.375mm) UL94V-0 0 0
CTI: 3; File Number: E61257
PHYSICAL PROPERTIES
Thickness 10 mils (without premask)
Protective print mask 1-mil polyethylene
Base Material Coated polycarbonate
Film Color Velvet/polished
THERMAL PROPERTIES
Maximum Heat Deflection /
Temperature Threshhold
275 F (135C)
CHEMICAL RESISTANCE (UNPRINTED)
Chemical Agent Result
Mild Acids No effect
Alcohols Hazing
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Chemical Agent Result
Alkalis No effect at low concentration and below 85F (29C). Higher
concentrations and temperatures result in physical
decomposition.
Aliphatic Hydrocarbons No effect
Amines Crystallization
Aromatic Hydrocarbons Severe stress cracking
Detergents and sprays Mild soap solutions have no effect. Strongly alkaline materials
should be avoided.
Esters Crystallization
Fruit juices/soft drinks End user test recommended.
Ketones Crystallization/stress cracking
Silicone oils/greases No effect up to 85F (29C)
RELATED LITERATURE
Refer to Product Bulletins of relevant foils and materials for product-specific handling,
production, and finishing information.
CONTACT INFORMATION
For help with questions concerning Gerber products, please call your distributor or Gerber
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equipment.
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Category: EDGE READY™ Supplied by: Aftermarkets Last Modified: 02/27/18