Gerber LexEdge II – 5 mil Velvet/Polished

Description

Gerber LexEdge II – 5 mil Velvet/Polished

5 mil LexEdge II 15” Punched EDGE READY Color 10 Yard 50 Yard Velvet/Polished P75654A P75655A

LexEdge II 5 mil is a custom-formulated, Lexan® based polycarbonate (Lexan 8A35) designed for use with Gerber Digital Color Printing Systems and GerberColor foils.
LexEdge II 5-mil is dimensionally stable and resists tearing, abrasion, and heat. LexEdge II 5-mil is ideally suited for the production of dynamic sub-surface graphics including membrane switches, keyboard overlays, architectural signs, and exhibit/display work

DESCRIPTION
LexEdge II 5-mil is a custom-formulated, LEXAN based polycarbonate (LEXAN 8A35)
designed for use with the GERBER EDGE®, GERBER EDGE 2®, and GERBER EDGE FX
thermal transfer printing systems, in conjunction with GerberColor™ Foils.
LexEdge II 5-mil is dimensionally stable and resists tearing, abrasion, and heat. It has NOT
been tested for FAA flame-retardancy effectiveness.
INTENDED APPLICATIONS
LexEdge II 5-mil is ideally suited for the production of dynamic sub-surface graphics including
membrane switches, keyboard overlays, architectural signs, and exhibit/display work. It is an
excellent material option for producing small decals with a low profile for thinner, smoother-tothe-touch label applications.
PERFORMANCE LIFE
Continuous exposure to ultra-violet light may cause discoloration; therefore, LexEdge II 5-mil is
not recommended for outdoor or backlit applications.
PRINTING
LexEdge II 5-mil has a light tack, protective mask on the print side of the material, which must
be removed before printing. Mask should remain on any unused portion of the roll until time of
printing.
Fine particles may be attracted to the surface of this material. If this occurs, LexEdge II 5-mil
can be cleaned with distilled water and a lint-free cloth. Allow the material to completely dry
before printing. Do not use an alcohol or solvent based cleaner on this product as they will
cause the surface to haze and become unprintable.
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If your software material selection palette does not have LexEdge II 5-mil, visit the Support
Section of the Gerber Technology website – www.gspinc.com – to download the latest settings.
The velvet side of this material will generally be the viewing side. Since the polished print
surface is the opposite side and LexEdge II 5-mil will most often be used in second-surface
applications, reverse-print procedures will need to be followed. LexEdge II 5-mil is shipped with
the polished print surface rolled out.
When printing on LexEdge II 5-mil, a specific color of foil (usually white) will be used as a solid
backing color. This color will generally be assigned as an overprint. In order to ensure that this
color covers the other printed graphics as completely as possible, it may be necessary to alter
its print settings. (This will be especially needed when the backing foil will be printed on top of
more than two other colors.)
The print settings for the backing foil can be changed in the QuickPlot screen. Go into the “Print
Order” screen (F11) and select SETTINGS. Click on “DARK” in the overprint side only.
GerberColor Spot (GCS), GerberColor Process Pro™ CMYK (GCP), and GerberColor
Transparent (GCT) Series Foils can be used to print onto LexEdge II 5-mil.
CUTTING
LexEdge II 5-mil should be score cut on any 15-inch EDGE-compatible sprocketed plotter or on
the Gerber ODYSSEY™ Plotter. A 45° SuperSharp blade is recommended. Plotters should be
set at 50% speed.
The ideal cut will penetrate halfway through the material. To punch out your finished pieces,
find a straight cutline and fold the material backwards. Pinch the cut line with your fingers and
the material will break. Slowly remove the finished piece one edge at a time. The user should
perform a test cut to determine tool force setting.
If using a plotter with a swivel blade, you will be able to cut simple shapes easily. When cutting
complex shapes, however, your ability to maintain an accurate and consistent cut depth may be
compromised.
Cutting weed borders on LexEdge II 5-mil is not recommended or necessary.
SHELF LIFE AND STORAGE
Store LexEdge II 5-mil in the plastic bag provided in the original shipping box. Printed or
unprinted LexEdge II 5-mil should not be stored on a roll that has less than a 3-inch inside
diameter.
Use a paper interleaf between printed materials that are rolled or stacked. Do not store printed
graphics face to face. LexEdge II 5-mil should be stored in a clean area free from excessive
moisture and sunlight. An ambient temperature below 100 F (38C) is recommended.
Unprinted LexEdge II 5-mil can be stored for one year at 70F (21C) and 50% relative
humidity.
CAUTION: Polycarbonate film is commonly used in conjunction with sensitive electronic devices
either as a label, window or membrane switch overlay. These devices or components of the
same are often packaged in anti-static materials to protect the electronics against damage
caused by electrostatic discharge (ESD). One type of anti-static packaging material is
commonly referred to as Pink Poly. It is a clear pink (hot pink) polyethylene that is available as
a film for bags, bubble pack or foam. It is treated with an amine type compound that imparts the
anti-static qualities. This compound works by blooming to the surface of the polyethylene and
together with airborne moisture produces ions that increases the electrical conductivity at the
surface of the polyethylene. All amines are chemically aggressive to polycarbonate. A
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polycarbonate part that comes in contact with amines will eventually degrade. The degradation
shows up as a surface haze or clouding, stress cracking of formed parts, complete ink
delamination or -in the advanced stages- de-polymerization of the polycarbonate. Pink Poly
should not be used in close proximity to any polycarbonate product including hardcoated polycarbonate film. Anti-static packaging materials that are safe to use are those that
are made conductive by using a metallized coating or inert conductive filler.
MAINTENANCE
To clean printed graphics, use a mild, non-abrasive soap with a soft cloth or sponge. Avoid
using alcohol-based cleansers or soaps containing grit or abrasives.
PHYSICAL PROPERTIES
Thickness 5 mils
Film Color velvet/polished
CHEMICAL RESISTANCE (UNPRINTED)
Chemical Agent Result
Mild Acids No effect
Alcohol Hazing
Alkalis No effect at low concentration and below 85F (29C). Higher
concentrations and temperatures result in physical decomposition.
Aliphatic Hydrocarbons No effect
Amines Crystallization
Aromatic Hydrocarbons Severe stress cracking
Detergents and sprays Mild soap solutions have no effect. Strongly alkaline materials
should be avoided.
Esters Crystallization
Ketones Crystallization/stress cracking
Silicone oils/greases No effect up to 85F (29C)
RELATED LITERATURE
Refer to Product Bulletins of relevant foils and materials for product-specific handling,
production, and finishing information.
CONTACT INFORMATION
For help with questions concerning Gerber products, please call your distributor or Gerber
Customer Service at 1-800-222-7446 or (860) 644-1551. Visit us on the Internet at
www.gerbertechnology.com/signage to learn more about our many other foils, materials and
equipment.
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When sold by Gerber, use only the corresponding Gerber Product Bulletin to determine product details, including but not limited to appropriate uses, warranty and processing.
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Category: EDGE READY™ FastFact #: 5593 Supplied by: Aftermarkets Last Modified: 02/27/18